Cable & Connector Design
iConn provides interconnect design services that address the mechanical, electrical, and environmental demands of complex systems. Solutions are developed for a range of applications, including high-speed data transfer, power delivery, RF transmission, and for use in harsh environments. Each design is engineered to maintain signal integrity, ensure mechanical durability, and support seamless integration into the overall system architecture.
Our team delivers end-to-end support from concept through validation. Services include 2D and 3D modeling, material selection, and performance testing. Designs are optimized for manufacturability, cost efficiency, and compliance with customer requirements and applicable industry standards.
Tools We Use
Custom Cable Design
Development of single and multi-conductor cable assemblies for signal, power, or hybrid applications. Cable geometry, shielding, and materials are tailored to performance criteria such as voltage rating, impedance control, flexibility, and environmental resistance.
Connector Selection & Design
Selection or customization of connectors based on mating cycles, ingress protection (IP) ratings, electrical performance, and mounting constraints. Solutions include circular, rectangular, RF, board-level, and sealed connectors.
Overmolding & Strain Relief
Integration of overmolded housings and custom strain reliefs to protect termination points, prevent cable fatigue, and improve handling or aesthetic appearance.
EMI/RFI Shielding
Incorporation of shielding techniques such as braided shields, foil wraps, or ferrite suppression components to minimize electromagnetic and radio frequency interference in sensitive circuits.
Design for Manufacturability (DFM)
All cable and connector designs are developed with manufacturability in mind. Prototypes are validated for mechanical fit, routing, and testability before entering production. Bills of materials (BOMs) and documentation are generated to streamline sourcing and assembly.
