Cable & Connector Design - Reliable Connections

Box Builds & System Integration

iConn provides end-to-end box build and system integration services. We assemble electromechanical subassemblies, route and secure internal cabling, install hardware and thermal solutions, and complete enclosure builds. Each stage is controlled with documented work instructions, revision control, traceability, and defined quality checkpoints to support reliability and compliance.

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Box Builds

Complete enclosure assembly to customer specifications Mounting of PCBAs, power supplies, cooling, interconnects, and hardware Internal cable routing, harness dressing, and strain relief Labels, serialization, and documentation packets for shipment

Box Builds
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Electromechanical Assembly

Integration of mechanical, electrical, and electronic components into a single unit Precision alignment, functional compliance control, and fastening per build plan BOM management and change control across revisions

Electromechanical Assembly
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System-Level Integration

Subassembly integration and final configuration of modular systems Firmware loading, software installation, and configuration files as required Calibration routines, network setup, and interface verification

System-Level Integration
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Procurement & Supply Chain Management

Component sourcing, kitting, and inventory coordination to meet schedule Approved vendor management and alternates per customer rules Lead-time monitoring and risk mitigation recommendations

Procurement & Supply Chain Management
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Functional and Final Testing

Power-on checks, functional verification, and communications testing Ground continuity and insulation checks as specified Custom fixtures, burn-in, or environmental screens available on request

Functional and Final Testing
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Quality & Documentation

Controlled travelers and work instructions tied to part and revision Serial number tracking and device history records Inspection at receiving, in-process, and final stages Certificates of conformance and test reports provided as required

Quality & Documentation
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Packaging & Logistics

Protective packing per product sensitivity and shipping mode Kitting of accessories, user manuals, and region-specific cords Drop-ship to end destination with customer documentation

Packaging & Logistics
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Production Scalability

Processes support prototype and pilot runs through to established production volumes. Line balancing, task planning, and documented work standards are used to maintain throughput and repeatable quality.

Production Scalability

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