Mechanical Design - Strong and Precise Solutions

Cable & Connector Systems

iConn designs and manufactures custom cable and connector solutions tailored to your specific application requirements. Each product is engineered to deliver consistent electrical performance, withstand environmental conditions, and maintain mechanical reliability. Fabrication processes are controlled to meet defined specifications and ensure seamless integration with customer systems.

Design & Manufacturing Approach

iConn collaborates with trusted manufacturing partners to design and produce cable and connector solutions that meet defined technical specifications and production requirements. Design for Manufacturability (DFM) principles are applied throughout the process to ensure efficiency, scalability, and cost-effectiveness from prototype through full-scale production. This approach allows us to maintain strict quality standards while leveraging specialized expertise and advanced fabrication capabilities.

01

Custom Cable Assemblies

Cable assemblies are manufactured to meet defined electrical, mechanical, and environmental requirements. Materials and connector types are selected according to the intended application to ensure long-term reliability and performance.

Custom Cable Assemblies
01

Connector Fabrication and Integration

Solutions support a broad range of connector types, including commercial, industrial, and proprietary formats. Terminations are fabricated to provide consistent electrical characteristics and mechanical durability.

Connector Fabrication and Integration
01

Overmolding and Strain Relief

Overmolded housings and engineered strain relief features can be applied to improve durability, minimize flex stress, and protect against abrasion, moisture, and other environmental factors.

Overmolding and Strain Relief
01

Shielding and EMI Mitigation

Shielding methods can be implemented or enhanced to reduce electromagnetic interference (EMI) and maintain compliance with applicable electromagnetic compatibility (EMC) standards.

Shielding and EMI Mitigation
01

Testing and Validation

All assemblies undergo continuity, insulation resistance, and mechanical performance testing. Additional production and qualification testing, including environmental cycling and lifecycle verification, is available upon request.

Testing and Validation

Want to learn more about iConn or start new business partnerships?

Contact Us
Contact Us
Scroll